pipe ADVANTAGES made by CICQ concrete pipe

• Fast InstallationPipe with rebated/ogee joint can be easily installed without sophisticated jacking equipment. This kind of rigid joint method is conveniently installed in properly layered hard and flat ground condition.
• FlexibilityPipes with spigot & socket with rubber ring joint can offer flexibility in certain degree of turning radius while maintaining the robustness of the pipe. A certain level of deflection due to soil settlement can be accomodated by this kind of flexible joint method.
• DurabilityPipes with protective layer such as high alumina cement  lining or sacrificial concrete lining provide resistance to continuous exposure to hydrogen sulphide and wide variety of chemical corrosion attacks.
• Quality AssurancePrecast pipes are manufactured under controlled factory environment with stringent ISO 9001:2008 quality management system.
• Superior StrengthPipes manufactured with centrifugally spun process can achieve an equivalent high compaction due to coupling effect of vibration and centrifugal force.

precast concrete pole mould, prestressed concrete pole mould

This Prestressed Concrete Spun Pole Mould is used for concrete electrical pole manufacutring. Its mainly manufacture technology is longitudinal tension by steel wires. Then it can squeeze out the excess water in the concrete under the centrifugal force. Thus, it can greatly improve the concrete density and strength.

In order to form the concrete more quickly to meet the design strength of more than 70%, steam curing can be carried out so as to shorten the mould-releasing cycle.

Our factory produces two categories of Pre-stressed concrete electric pole moulds, DMZ&DMD. The Prestressed Electrical Poles manufactured by this series equipments comply with national standard of JC/T364-2001.

Technical Index of Centrifugal type Concrete Pole Machine

No.	Item		Unit	Model
				Double-wheel	Three-wheel
1	Riding wheel thread		MM	1870
2	Riding wheel wheelbase		MM	1500-2800
3	Riding wheel external diameter		MM	800-920
4	Riding wheel width		MM	100
5	Angle between wheel center and the center of steel mould		(°)	75°-110
6	The Max. length of molding drainage pipe		M	2-4
7	The Max. diameter of molding drainage pipe	Plain top/tongue and groove/pipe-jacking	MM	Φ2600	Φ1800
		Bell and spigot		Φ1800	Φ1800
8	The motor power		KM	37-90	55-132
9	The range of speed of main drive axle		r/min	100-500(continuous)	100-500(continuous

 

precast pipe making machine, hume pipe machine, hume pipe mould

 1.Brief introduction of concrete pipe machine:

 CICQ Series concrete pipe mould has the characters of compact fabric, convenient maintenance and usage. It is applied to produce reinforcing steel bar waterspout pipes and other concrete pipe products like culvert pipes with any kinds of interface (flat, socket and rabbet), which diameter is between 150 to 2000mm, and the length is between 1000 to 2000mm.

Roller hanging type concrete pipe machine is a kind of machine to produce concrete pipes and Prestress concrete pipe. This machine use the roller to support the pipe mould,and produce roller force to the concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force. 

We can design many kinds of pipe joint, including flush joint(flat mouth type), groove joint, socket and spigot joint(socket and plug mouth type) ect. And all the concrete pipes are widely used in admistrative drainage, agricultural field irrigation, rood culvert and deep water well .

 

2. Features of Concrete Pipe Mould

2.1 The adoption of integrated design is reinforced design of leakproof slurry, no rough edges on which the mouth of pipe joints, easy mold-opening.

2.2 The friction rings in the molds are all made of 45 cast steel.

2.3 The steel plate we use is produced by Laigang which is one of the four major steel mills, and its abrasion resistance will be guaranteed.

2.4 The carbon-dioxide arc welding is applied into the all welding. The plasma cutting machine is used for cutting. Welding seam is smooth and nice, and the cutting seam is very exquisite. All above ensure the mold tough and durable and extend the service life greatly.

  Technical Parameter of Concrete Spun  concrete pipe machine  

Type	SZ800x2000mm	SZ1200x2000mm	SZ1650x2000mm	SZ2000x2000mm
Pipe Diameter (mm)	300-800(60m/day)	800-1200(50)	1200-1650(40)	1650-2000(40)
Roller Diameter (mm)	127	216	273	325
Pipe Length (mm)	2000	2000	2000	2000
Motor Model	YCT225-4B	YCT1250-4B	YCT355-4A	YCT355-4B
Motor Power (KW)	15	18.5	55	75
Rolling Speed (r/m)	62-618	62-61	72-727	72-727
Machine Dimension (mm)	4100x2350x1600	4100x2350x1850	4550x3500x2500	4550x3500x2900
Output (pipes/8 hrs)	30	25	20	20

Steel Mould Specification

Inner Diameter of Top End(mm)	Wheel Distance(mm)	Pole Length(m)
Φ100	2000	6~7
Φ110	2000	6~7
Φ120	2000	6~8
Φ130	2000	6~8
Φ150	2000	6~10
Φ170	2000	6~12
Φ190	2000	7~12
Φ190	2000	15~18
Φ230	2000	6~9
Φ310	2000	6~9
Φ350	2000	6~9
Φ390	2000	6~9

whole manufacture process for concrete pole

precast concrete machine,hume pipe making machine

1. Overview of Suspension Roller type Concrete Pipe Machine&Mould

Suspension roller type concrete pipe making machine is a kind of perfect machine and equipment to produce reinforced concrete pipes and Pre-stressed concrete pipe. This machine is capable to make pipes with diameter from 300-2000mm and with length from2-4meters. We can design many kinds of the pipe joint, including flush joint, socket & spigot joint And all the concrete pipes are widely used in administrative drainage, agricultural field irrigation, road culvert and deep water well.

2. Working Principle of Suspension Roller type Concrete Pipe Machine
This machine uses the Roller to support the concrete pipe mould, and produce the roller force to concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force, and when the mould with the inner concrete pass on the roller, the concrete between the mould and the roller will be compacted solid to form a pipe.

3. Character of Suspension Roller type Concrete Pipe Machine
3.1 Short production Cycle: because of the good effect of the roller to compact the concrete, every pipe just need 3-5 minutes with high speed roller rotation.
3.2 This pipe machine uses the dry cast material, there will no waste cement mud, then it won't pollute the environment.
3.3 During the production, the noise is low, it is about 80-90 DB.
3.4 The concrete pipes are with high pressure load and with high production efficiency.

Technical Data:

Diameter mm	Wheel distance mm	Wheel diameter mm	Length m
300	2000	600	7-12
400	2000	630	7-14
500	2000	730	7-15
550	2000	780	7-15
600	2000	830	7-15
800	2000	1030	7-15
1000	2000	1230	7-15

 

new tech is used to concrete pipe mould

what's new in our cement pipe mould?

1 The adoption of integrated design is reinforced design of leak-proof slurry, no rough edges on which the mouth of pipe joints, easy mold-opening.

2 The friction rings in the molds are all made of 45 cast steel.

3 The steel plate we use is produced by Laigang which is one of the four major steel mills, and its abrasion resistance will be guaranteed.

4 The carbon-dioxide arc welding is applied into the all welding. The plasma cutting machine is used for cutting. Welding seam is smooth and nice, and the cutting seam is very exquisite. All above ensure the mold tough and durable and extend the service life greatly.

pipe diameter:300-2000mm 
pipe length:2000mm

mouth type:socket mouth, flat mouth ,and rabbet mouth

 Technical Parameter of Concrete Pipe Mold

Model	Normal Inside Diameter (mm)	Normal Inside Diameter (mm)	Flange Distance Beween Wheel (mm)	Wheel Tread Diameter (mm)	Nornal Length (mm)
GMZ103	Ф100	Ф150	2370	Ф600	3080
GMZ153	Ф150	Ф200	2370	Ф670	3080
GMZ203	Ф200	Ф260	2370	Ф710	3080
GMZ253	Ф250	Ф320	2370	Ф970	3080
GMZ304	Ф300	Ф380	3120	Ф970	4080
GMZ354	Ф350	Ф440	3120	Ф970	4080
GMZ404	Ф400	Ф490	3120	Ф970	4107
GMZ504	Ф500	Ф610	3120	Ф1220	4107
GMZ604	Ф600	Ф720	3120	Ф1220	4117
GMZ804	Ф800	Ф960	3120	Ф1640	4140

Our main construction products are as follows:

Cement pipe manufacturing machines in roller hanging type, centrifugal type and vertically compressing type,Concrete pipe mould,Cement pipe mould,Concrete electric pole machine,Concrete feeding machine

Our own machinery factory lies in Qingzhou City,which is the machinery centre of Shandong Province. With excellent products and services, we can make our business easier and more efficient

technique secrets for the cement pole making machine

Broadly speaking, any confidential business information which provides an enterprise a

competitive edge may be considered a trade secret. Trade secrets encompass manufacturing

or industrial secrets and commercial secrets.

As for our products, there do hide some secrets,which will kill me if i told to my

competitors. if you want to know, then contact me secretly.(rebecca@sdcicq.com)

This concrete pole making machine consist of 7 sets of centrifugal machine&30kw frequent c

binet,electric cabinet, centrifugal machine wheel adopt killed steel,same to train wheel raw ma

terial, has strong wear resisance.Steel mold running wheel and centrifugal machine have perf

ctly fitting solid degree Base is adopted

ox structure,the whole machine is equipped with automatic control device, to realize low spee

d,medium speed,high-speed timing control feature.

Technical Index of Centrifugal type Concrete Pole Machine

No.	Item		Unit	Model
				Double-wheel	Three-wheel
1	Riding wheel thread		MM	1870
2	Riding wheel wheelbase		MM	1500-2800
3	Riding wheel external diameter		MM	800-920
4	Riding wheel width		MM	100
5	Angle between wheel center and the center of steel mould		(°)	75°-110
6	The Max. length of molding drainage pipe		M	2-4
7	The Max. diameter of molding drainage pipe	Plain top/tongue and groove/pipe-jacking	MM	Φ2600	Φ1800
		Bell and spigot		Φ1800	Φ1800
8	The motor power		KM	37-90	55-132
9	The range of speed of main drive axle		r/min	100-500(continuous)	100-500(continuous

two different ways to produce concrete pipe,cement culvert pipe

 centrifugally spun concrete pipe system

             

This technique adopt wet concrete, the pipe body structure has various layers when formed,thus it influence the concrete load resistance. Concrete is usually C30  ,can also do C40. But the pipe nozzle rigidity is lower than the body, not good to be a jacking pipe. During the forming process, concrete pipe mould spun quickly on the centrifugal machine,so does the steel wire cage. These tmay lead to two situation of short life span of the concrete pipe.

1.Steel wire cage has unfasten welding point, result in the steel wire shift or missing,make the pipe locally without steel wire.

2.Wire cage is hardly set in the middle ,Reinforcing mesh is eccentric,namely wire cage protection layer is not even. What’s more, this technique requires large quantity mould to ganrantee the the production, with the mould size deviation and frequent de-molding operation, steel moulds transformation easily occur. Thus lead to Pipe roundness, the perpendicularity of the nozzle, the size of the pipe diameter size and length,which has a bad influence to project quality. The pipeline leakage will cause surface subsidence, can pollute on either side of the soil and groundwater.

roller suspension concrete pipe system

                 

Adopt harsh concrete, pipe structure is even, has great load resistance capacity. We adopt c30 and c40 concrete as raw material. Lower noise than centrifugal technique when pipe forming, clean environment than centrifugal technique. The short coming is, it requires more higher wall 

thickness when produce small nozzle pipe to reach the anti-leakage requirement.

how to arrange your budget while building utility pole factory?

As a sales, everyday, different clients inquiry from all over the world.
this thing like a doctor receive different patients everyday.
patients wait, but clients come and go(if they cannot hear good suggestions from us.) so it requires us to provide different solution for different clients!

after certain accumulation in utility pole machine market, we get the experience for providing the clients with best factory design, deal with the budget in a rational way.

for Russian and South Asian clients, we suggest advanced,automatic line to make them happy. donnot need to feel painful when you have to invest marge money, it brings you high production and longer machine life span in the future!

for African clients, we have simple and cost effective line.to take full advantage of the lower local labor cost, I can foresee a large amount of fortune for concrete pole in African market.


utility pole career must be a great feat worth us to press on!

need to pay attention for 4m cement pipe while producing

1200 × 4000 cement pipe mould is emerging in recent years,used for producing a 4 m length, diameter 1200mm flexible socket concrete pipe , the socket depth of the mold is completely designed and manufactured in accordance with national standards to ensure that the pipe size space reserved interface with diameter head installation.

to make perfect 4m cement pipe, belowing technique is required:

1. cement pipe mould requires sufficient rigidity, which is to ensure the mold  can still maintain the status after repeated turnover

2. The production quality:
 in addition to accurate size, the joint, detail design of the retaining ring is also very important. our factory produced cement pipe mold using a single slit mould, compared to the double-slit mould, its easy to remove, not eacy deformed.

According to the pipe making machine process characteristics and pipe size after molding , ring control bore size should be 3-5mm larger than a predetermined value  In addition, the cement pipe vertical cylinder mold should be avoided to prevent the adapter plate welded straight degree of deformation of the tube.

Cement concrete pipes belonging to certain  impermeability  concrete. According to the characteristics of suspended roller molding process, with the concrete mix design, the sand rate higher than ordinary concrete 2% to 6%, so have enough stone mortar filled the gap, to achieve a higher density. Usually for hanging roller machine ,concrete sand was 30% to 40%. Construction by the test match, for C30 concrete, we use the mix (cement: sand: stone: water) is 1: 2.25: 4.00: 0.39, the work of 27 degrees, 36% sand.

Due to low water-cement ratio of cement concrete pipes, gravel aggregate and often be used, not easy to disperse evenly when stirring, for these reasons, we have chosen to compulsory mixer in the construction, and an appropriate extension of stirring constantly, usually from 2 ~ 3min, while strictly control aggregate weighing accuracy. But in the actual operation, taking into account the quality of appearance after forming tube, usually for the first time, more dilute slurry mix slump controlled between 2 ~ 4cm.